Wingtip Lenses Done

Time: 4 Hours

So after I had the lenses cut, sanded and fit to the opening with a little extra gap I placed a layer of electrical tape over the edges of the lenses to do some fill work. I then screwed them back in place and use some epoxy/fiber-fil to fill the irregular gap to get a nice match to the lenses.

After that cured I removed the lenses and cleaned of the fill with sandpaper. I reinstalled the lenses to check the new fit and they look great! Very little lip to be felt as you run your hand over them. This will change with temperature as the plastic will expand and contract. But for me they are perfect!

I removed them once again as well as the nav light hardware I left on the left wing tip. This way I could prime them with a light coat to find pin holes.

I found a few pin holes and some irregular spots so I filled them with Super-Fill, sanded and re-primed. After the primer set up I reinstalled the NAV lights, Taxi/Landing lights and lenses for storage.

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