More Fiberglass Work

Time: 8 Hours

I have been slowly working on all for the fiberglass parts on the wing tips and VS/HS. The forward peices just ahead of the elevators and rudder are proving to be a pain to fill. Getting into the areas between the flanges is a littl tough. I’m using a larg popsicle stick with sandpaper glued to it to get into these spaces. These areas will probably take a couple of try’s to get just right. Man do I hate sanding fiberglass! On a side note I did get my AeroLED taillight from Aircraft Spruce this week. I was planning on using a watertight connector for this light since it will be in the bottom of the rudder and will be exposed to water from time to time. The problem was that the area in the aft end of the rudder bottom fiberglass gets pretty tight before the flair for the light. The issue with that is this peice will be riveted on and I will have to slide the cable in from the front and make it back to the hole. With a large connector it was impossibe. So I just used a small 5 place Molex connector that is easy to slide into place. 

I will figure a way to waterproof it after the connection between the light and harness is made. Maybe a long peice of shrink tube that covers the connector will do the job. While I was letting some epoxy cure for the next day I moved on to a little task on the flaps electrical connection. There is a side panel on the left side of the passenger seat that will cover up the flap motor. This creates a space behind it that I was able to install a two place terminal block to allow easy connection of the flap wires. This block will be screwed down to the floor that will eventually be permently riveted. I located the perfect spot and drilled for two #8 screws and riveted a couple of nutplates for them. 

I removed the terminal block and crimped the terminals on the two wires for the flap motor and the two wires from the VP-X.  Then I connected them for continued use of the flaps without the floor. 

I finished up a few fiberglass filling jobs as well. 

One fill job is on the bottom of the rudder where the fiberglass cap goes around the rudder cable attach horns. 

I have a lot of filling and sanding to go but I’m just going at it one step at a time. A few more standings on the wing tips and I’ll be able to call them done and be able to remove the wings. 

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