Right Side Console

Time: 4 Hours

I started working on the right side console switches today. First thing I did was to apply the label that I had made from engravers.net. Once I had that into position I started adding the switches along with the backing plate I made to keep the anti rotation washers secure.  

   I am super happy with how these are turning out. To make things simpler for wiring I decided to wire all the switches I could while these are on the bench. So I started measuring the wire lengths to the various parts. This way I will have the wires done and be able to screw the console in place and fish the wires to their spots.  
 I need to get more wire before I can continue so I moved on to one other task I wanted to finish. If you remember in a previous post I installed the music jack for the passenger. Well after doing some looking followed by some research on the jack itself. What I found out was that this jack needs to be isolated from the metal structure just as the headset jacks. The way I installed it I had contact with the metal structure. So I did some research on washers to isolate it similar to the headset jacks. The issue was that the threaded portion of the jack is pretty short and doesn’t give me the room to add washers. So after some research I found a plastic housed music jack and ordered it. It snaps into a 3/8″ hole and since its plastic thre is no issue with the metal structure.  

 The fun part is since I have the wire run I will need to solder this new part while its in the airplane.  

 Those little solder tabs are very small and was fun to work with. After the heat shrink was cool I snapped it into place.  

   I’m happy with the look and the fact that it is isolated as it should be. No that I have this wire finished correctly I can now blind river the two side spar caps which will allow me to put the side consoles in place for good. Should be a good weekend of building. 

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