Welding

Today I organized the hardware that I needed to make the wing stands. I hit Home Depot, Menards and Lowes to get all the items I wanted.

20130814-211239.jpgAfter laying out all the hardware I set up to drill the 3/8″ holes on the stand legs with the drill press. After that task was done I laid out the legs and feet for welding prep. I haven’t welded in several years so I was hoping it would come back to me. I bought a Miller 110v mig welder around 6 years ago do do some small projects around the home. So I set the dials and went to it.

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20130814-211424.jpgI will clean up the stands tomorrow and paint them. I have decided to use concrete anchors to bolt the stands to the floor. I will drill the holes and insert some drop-in anchors.

20130814-211708.jpgBefore I do any drilling I have to plan the perfect location for the stands in the garage.

And I’m Back

Well this summer has been busy! Several fun trips including camping at the EAA’s OshKosh AirVenture 2013 and a week at Sturgis for the motorcycle rally. This is my first week back and in the hangar for some work. My wings will be shipped by the end of this week and should arrive by the end of next. In preparation for that I have been filing through several websites and blogs to see what I will need. Two items that have a must need tag on them are wing stands and a flange straightening tool. I started today with the wing stands. I decided to build them similar to Jason Hess/Rudy Greyling’s design. I found the design on Jason’s website and he gave credit to Rudi’s . I went to a local metal shop and had my metal cut for me. I will do some hardware shopping tomorrow and hopefully get some welding in.

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20130813-205043.jpgI’m glad to be back in the hangar and looking forward to ALL the wing ribs!!!

Just Organizing

I have a pretty busy flight schedule this time of the year due to our training. We have 29 pilots in our flight department and we all do recurrent flight training twice a year. All of our pilots go through rigorous predictive analytics to help them predict the flight patterns and airline trends in their loal areas.  That means for several months a year we are down 2 pilots every week in training. That added to the increased flying makes for a busy flight schedule. That’s being said I was able to finish up some bits and pieces in the Hangar and clean the shop. Once that was done I decided to carpet the table I made for the DRDT-2 dimpling machine.

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After that chore was done I broke out the two boxes for the empennage. I organized the parts a little and laid out some of the substructure. I was so excited I even grabbed a few clecos and put some parts together just to take a look.

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Painting Tray

Today I took an idea from another RV builder, Jason Hess, for a painting table of sorts. I too decided early on that when I start to build that I want to prime aluminum parts. I saw a table he made out of 2×4’s and chicken wire. I don’t have a really large garage so I decided that I would make a tray that slides under my workbench when not in use. When info need it I can slide it out and place on a couple of saw horses and do my priming. Next up the support table for my DRDT-2 dimpling machine. 20130218-181443.jpg20130218-181449.jpg20130218-181455.jpg

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Good Weekend

Had a good weekend in the Hangar. Got the final bits and pieces done with trim work. Finished in boxing some of the required tools and figuring where they should go. Here is a panorama view of the Hangar.

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One of the tools I was looking forward to unboxing is the DRDT-2. It is a dimpling machine that will allow me to dimple large items like skins. Now just trying to decide if I want to sacrifice some floor space and have a dedicated table for dimpling.

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I added a cord reel to give me easy access to electricity and moved the Miller welder into its place.

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